Power Generation

Remote-Mounted Valve Positioner Replacement Case for Power Plant

A Power Plant in China
May 2026

Key Result Metrics

Siemens
Original Brand
Original positioner replaced by POWERFLOW solution.
IP6000 Remote Mounted
Replacement Model
Applied on large-diameter pneumatic control valve.
DN350
Valve Size
Used on diaphragm control valve.
Apr 2023
Operation Since
Further replacement is ongoing.
Section 01

Project Background

A power plant was using Siemens positioners on large-diameter pneumatic control valves. Due to strong pipeline vibration, the original control performance was not satisfactory.

The customer needed a more suitable remote-mounted valve positioner solution to improve control stability and site performance.

Section 02

Customer Challenge

The main challenge was strong pipeline vibration in the power plant application.

The original Siemens positioner did not deliver satisfactory control performance under the site condition. The customer needed a replacement solution that could better handle vibration and provide more stable valve positioning.

Section 03

POWERFLOW Solution

POWERFLOW supplied IP6000 remote-mounted smart valve positioners to replace the original Siemens positioners on DN350 large-diameter pneumatic diaphragm control valves.

By adopting a remote-mounted configuration, the positioner was installed away from the high-vibration valve body, helping reduce vibration influence and improve positioning stability.

Section 04

Project Results

POWERFLOW IP6000 remote-mounted positioners successfully replaced the original Siemens positioners and improved control performance under strong pipeline vibration conditions.

Since April 2023, the units have remained in operation on site, and further replacement is ongoing.

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